Drive System (Moter, Gear Box, Transmission)

Drive Moter :
1. Drive moter provides the torque that turns the screw, and thus provides power to push out the material.
2. DC-Motor are widely used.
3. AC-Motor is used fluctuations in output (surging) may occur.

<Gear Reduction And Torque Transmission>
1. The role of gear reduction and transmission is to reduce the motor speed (1750-2000 rpm) to workable screw speed (15-200 rpm) and transfer the motor torque to the screw.
2. For the variation of screw speed over a wide range without reducing it's torque, strapless speed changers are used.
3. In the older and smaller extruders, V belts offered direct coupling, to transmit the motor torque to the reduction gearbox.
In modern machine the transmission is achieved by direct coupling.

Breaker Plate & Screen Pack :

Breaker Plate - 1. This is performed metal disk, with a multitude of small diameter holes. 2. The breaker plate is placed in between the screw and the die assembly. 3. It's principal function is to provide support for the screen pack . 4. The breaker plate helps also to convert the spiral flow of the polymer melts leaving the screw into a linear, axial one. Screen Pack - 1. Screen Pack is usually a multilayered, nearly symmetrical sandwich of metallic wire screens. 2. It is placed between the screw and the breaker plate, using the latter for physical support. It's role is to eliminate the particulate contaminants. 3. The screen pack composition is always based on trade-offs, there is need to eliminate particulates using screens with high mesh, but at the same time this create flow restriction, it reduced the throughput, thus low mesh would be preferred. 4. Decision should be made as for as the maximum tolerable size of the particulate contaminan

Advantage and Disadvantages of Injection Blow Moulding Process

√ Advantages - { injection Blow Moulding } 1. Accurate shaping of the neck. 2. A High level of dimensional accuracy. 3. Mini weight tolerance. 4. The highest quality surface finish. 5. Production absolutely free from waste. 6. Crystal clear containers for pharmaceutical application. 7. Finished bottle without weld line and scrap. 8. Secondary /finishing operation can be avoided. 9. Multi-cavities can be operated. √ Disadvantages -{ injection Blow Moulding } 1. The preform design generally establish the core rod length & diameter. 2. The process is more expensive than extrusion blow moulding. 3. Compromise between preform wall thickness and blow up ratio. 4. The ratio of the maximum wall thickness to minimum wall thickness across a preform cross-section should be less than 1.5 to prevent weld lines. 5. Preform thickness greater than 6 mm is unstable during blowing since the thick section cannot be properly conditioned. 6. The technique is not suitable

Function of the torpedo -(Hand injection Machine)

√ The function of the torpedo is to help the material for proper melting and crate back pressure for help in mixing. Torpedo used Vartical Hand Injection Machine .

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