Skip to main content

Extruder Screw and Barrel & Functions or Advantages of SSE


Extruder Screw :
1. Due to screw rotation the frictional heat is produced .
2. The material flow in the screw channel in a spiral pattern, with the mixing.
3. However, by contrast with the ram extrusion, here the thermal and frictional heat affects continuously  renew the material surface,  thus the thermal degradation is not as severe.
4. The softened material is forced out by the screw.
               *Functions of Single Screw Extruders (SSE)*
1. Plasticating the material (softening,  melting and mixing the melt).
2. Conveying
3. Pressurizing and pumping .
           *Advantages of Single Screw Extruders (SSE)*
1. Uniform heating
2. Continuous process
3. Better mixing than in ram extruder
4. All types of resins can be processed.


Extruder Barrel :
1. Barrel is the cylindrical chamber in which the screw rotates.
2. Hopper is fixed to the top of the barrel.
3. In addition,  barrel may have one or several vents and feed ports.
4. Barrel is provided with band heaters.
5. It is made of hardened steel,  lined with -resistant,  corrosion resistant metal.
6. Barrel materials are complex ferrous alloys of iron,  nickel,  cobalt,  chromium and molybdenum.
7. For PVC materials chromium plated barrel is used (to prevent corrosion).
8. For saran (polyvinylidene chloride) a nickel / chromium alloy is used.

Popular posts from this blog

Breaker Plate & Screen Pack :

Breaker Plate - 1. This is performed metal disk,  with a multitude of small diameter holes. 2. The breaker plate is placed in between the screw and the die assembly. 3. It's principal function is to provide support for the screen pack . 4. The breaker plate helps also to convert the spiral flow of the polymer melts leaving the screw into a linear, axial one. Screen Pack - 1. Screen Pack is usually a multilayered,  nearly symmetrical sandwich of metallic wire screens.  2. It is placed between the screw and the breaker plate,  using the latter for physical support. It's  role is to eliminate the particulate contaminants.  3. The screen pack composition is always based on trade-offs, there is need to eliminate particulates using screens with high mesh,  but at the same time this create flow restriction,  it reduced the throughput, thus low mesh would be preferred.  4. Decision should be made as for as the maximum tolerabl...

Advantage and Disadvantages of Injection Blow Moulding Process

√ Advantages - { injection Blow Moulding } 1. Accurate shaping of the neck. 2. A High level of dimensional accuracy. 3. Mini weight tolerance. 4. The highest quality surface finish. 5. Production absolutely free from waste. 6. Crystal clear containers for pharmaceutical  application. 7. Finished bottle without weld line and scrap. 8. Secondary /finishing operation can be avoided. 9. Multi-cavities can be operated. √ Disadvantages -{ injection Blow Moulding } 1. The preform design generally establish the core rod length & diameter. 2. The process is more expensive than extrusion blow moulding. 3. Compromise between preform wall thickness and blow up ratio. 4. The ratio of the maximum wall thickness to minimum wall thickness across a preform cross-section should be less than 1.5 to prevent weld lines. 5. Preform thickness greater than 6 mm is unstable during blowing since the thick section cannot be properly conditioned. 6. The technique is not suit...